Brushless Motor Performance Test

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hamster huey

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I wanted to test my motor to see if its magnetic strength faded but without a gauss checker.


I came up with this. You need one new motor and/or one used motor. I checked ab,ac,and bc. This checks to see if a,b,c are shorted or broken as well. Basically if the old motor puts out the same voltage #s as the new motor I figured the magnets performance has not diminished. A digital mutimeter would work best. You can also test for shorts and breaks now too


I used a dremel w/some nitro fuel tubing to connect the shafts. I then ran the dremel at the same setting for both motors. I didnt even touch the setting between motors. I only disconnected the tubing and hit the on/off switch. The only down side is I had to have a brand new motor to compare the used one to. Another alternative is to record you dremel speed setting and test the motor when new. Then when you think your motor is worn put the same setting on the dremel and test ab,ab, and bc to see if you get the same voltages as when the motor was new. That should tell you if your magnetic strength has faded if the numbers arent the same.


This also works to tell you which motor is more powerful. I have one has very strong magnets when rotating by hand and one that doenst have as powerful magnets. Both are within 50kv of each other. I noticed the powerful magnet one has way more power in the vehicle and uses batts faster. So I was curious just how much more it had. The magnety put out 4volts and the less magnety only got 3 volts on the same dremel speed setting. That 33% more power (3 times 1.33=4).


Im comparing magnetic strength (TQ) when the dremel rpm is constant for both motors (same setting). HP comes from speed, TQ comes from physical strength. You need both. The best way of getting both is lower kv more volts.
 
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Heres my setup in the pics:I also tested my bearings while I was at it, and lubed them. Id like to get some better bearings and see if I can free up some HP. Increasing HP (and TQ) also increases amp (mah) consumed (battery) which also confuses people. It doesn't help either that watts=amps X volts and 1HP=746 watts, HP is related to RPM and volts, and tq is related to amps.I used to build brushed motors but I could read tq, hp, amps consumed and rpm achieved. It was fun playing w/ brushles, springs, bearings, magnets, cans, hoods, etc. Its odd to me how hi rpm brushless motors caught on first but I guess it understandable when you need lots of volts the make the low kv hi torque motors go. Brushless motor w/strong magnets have been around for a while just werent popular in 1/10 where brushless started.Anyways its all good stuff and now we get to apply it large scale!

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