- Messages
- 71
- Reaction score
- 56
The day she arrived at her new home for 620usd delivered, needed a new front bumper, a rear hub, a carb clean, and some maintenance.
That didn't stop me from getting creative to take it for a test drive!
Got it ripping, but needed more power and the clutch was slipping.
Oh I see, classic CY. At this point I ordered a cheap head kit off ebay, but it still ran and the head was off. So I did some mild porting which I didn't picture. Then made a base gasket out of a sheet of paper and an aluminum can coated in copper spray, paper on the crank case side al can on the cylinder side. This of course set my squish way too tight. Since I had another top end on the way I went at the piston with a flap wheel. In hindsight I should have gotten more precise and milled the piston. Because this is the top end they sent me, top stock, bottom the ebay junk.
Squish on the shaved piston ended up being 0.45mm on the intake, 0.55mm transfers, and 0.65mm on the exhaust.
This mod noticeably bumped compression and performance! For a junk top end I was pleased, but still needed a pipe.
I also needed a killswitch, bigger battery, and a clutch.
Can't stuff much more in that box. Still could use a better battery, this is made from old drill 18650s 2s3p. I also installed a cheap ebay 8k clutch backwards (intentionally). This really helped my clutch response! I also needed to tune the diffs, put 500k in the center, 60k front, and 100k rear.
This is where things got interesting. I really wanted a silenced olimat, but didn't like the wait or the price. Plus I like building exhausts, had some spare pipe and time. Did some maths and metal fab, with the tube I had came up with this:
Tack welded all together ready for finish welding and work.
Total cost: $40
Video of it in action here:
At this point in the build I was pleased, but the saggy suspension needed addressed, I busted the front bumper again, the rear cage to bumper pin as well, and the body was getting trashed. So I made a large DDM and Detroit order. But forgot new shock boots....
One man's old dish glove is another's shock boot! 40w 13.5lb front 50w 11lb rear
Designed and printed some new parts.
Then I waited for my Detroit order to arrive, and made a prototype center brace