Seems to have more compression...

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Yeah you need to anneal it on the first install. They stiffen up when they're manufactured, so you need to loosen them so they'll conform properly.

The copper gaskets I had were a perfect fit. If you need to, take some sand paper or a Dremel and open up the inside a bit. Just until it slips on.

When measuring squish, you need to put the solder so it's parallel to the crank. In other words, not at the intake and exhaust ends. You want to avoid those ends because the piston will rock a little when trying to compress the solder, and that'll give you inaccurate readings. With the readings you have NOT at the intake/exhaust, the average is .65mm. Which is .025", so you're good.

Also, how are you tightening the cylinder? Torque wrench? Or just a hex driver? If you're using a hex driver, tighten it so it's snug and then give it another 1/4 turn after that. That'll get you around the recommended torque.
 
Okay, sounds good then. It was off by about 2mm and would not go around the bottom sleeve part of the head. I was able to gently pry it over...it obviously did not sit flush, but when tightened it seemed to have flattened out pretty well.

Yup, I just use a hex driver and that is hot I did it.

Hopefully all works well and I can get it fired up tomorrow for the first time in over a month since my crash. I set the HSN at 1.5 out and the LSN at 1.25 out on the new Walbro 998.
 
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