So first, thank you. I appreciate your sentiment.
I have thoroughly tested my 1107,
990,
668 carbs for rc use.. The throttle shaft leak would be minimal and although I haven't gone testing them, they are not sealed, so it's no surprise that you could get a bit of air forced through them. When I get some free time, I'll pull the carb off one of my rigs and test it.
I have been doing a bit of research into gasser helis. I have yet to come across anything about carb settings, other then referring to engine manufacturers manual. I have contacted trm about their tuning procedures for static rpm, vs governed rpm. Unfortunately I can't speak with the utmost accuracy on throttle curves in gasses as I only had e machines. I will respond more in depth once I've concluded my research, and have a better understanding of this particular governor system, and how it interacts with the throttle maps (v or u curve) within a cp heli.
I do suspect from your most recent post I'd be looking more to an engine air leak. A simple pressure/ vacuum test can confirm or deny this. I believe with the conversion kit you've used, it's not terrible to remove the engine in the event this becomes nessisary, how ever it can be preformed in chassis and will allow you to at least confirm the intake and gaskets are sealing properly.
Have you recieved your tools for working on the carb yet? I have put together a reasonably decent thread on setting up carbs. I haven't touch on pop off pressures as I haven't had the dedicated time to do it properly and photograph the process. How ever it's not a difficult process and I would be happy to explain how to do it.