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When we send out parts to be hard coated our plating sub contractor uses these rubber nipple caps (push them into a blind hole backwards ) for tapped or tight tolerance dowel pin holes). Can't help you with the o-ring grove masking.Im at a stalemate till I can figure out how to plug threaded holes and o ring grooves. Ive read wax is a good mask as well. Im going to pick up some paraffin wax later and ill report back
Just try to make sure the rubber plug is a tight fit if possible or the chem bath could seep into the threads. Just giving you some alternate ideas. We often have to chase masked holes any way as even masked holes the threads can become covered with etching .thanks @Polar_Bus ill keep that in mind, ive heard of filling the holes with wax and then they get melted out in boiling water... but the caps seem like a better way as any wax outside of a hole can mess with getting the anodized coating
How did this part come out with the masking?Im going to give silicone ear plugs a go. I was able to plug any hole and made a mask for the oring channel View attachment 74902
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